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Pre-cast Shapes for Electrode Area of Ladle Furnace (LF)

Application Industry: Refractories for Steel Industry

Application Equipment: Ladle Furnace (LF) Electrode Area Triangle Zone

Size: Custom pre-cast shapes geometry per LF furnace electrode triangle zone design (free engineering on request)

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Products Overview

Our Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) is a high-performance refractory product engineered for LF furnace electrode area triangle zone service. The product family is manufactured from high-quality corundum, fused spinel, and fused mullite as main raw materials with low cement castable production process. The product family features high strength, excellent thermal shock resistance and erosion resistance, and long service life for LF furnace electrode area triangle zone service.

The Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) product family is offered in four engineering-proven LFY chemistry grades. The CH-LFY80 grade features MgO+Al2O3 content minimum 80% for general LF furnace electrode area triangle zone service. The CH-LFY85 grade features MgO+Al2O3 content minimum 85% for higher-demand LF furnace electrode area triangle zone service. The CH-LFY90 grade features MgO+Al2O3 content minimum 90% for high-demand LF furnace electrode area triangle zone service. The CH-LFY92 grade features MgO+Al2O3 content minimum 92% and Cr2O3 content minimum 2% for highest-demand LF furnace electrode area triangle zone service. All four grades deliver Bulk Density minimum 2.75 to 3.05 g/cm³ after 110 °C curing for 24 hours, Cold Crushing Strength minimum 40 MPa after 110 °C curing for 24 hours and minimum 60 MPa after 1500 °C firing for 3 hours, and Permanent Linear Change ±0.5 percent after 1500 °C firing for 3 hours.

Sourced from our Xinmi City, Zhengzhou, Henan, China facility, each Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) grade is engineered to ASTM, GB/T, and ISO refractory standards. For an overview of the broader catalogue, see the Refractories for the Steel Industry category, or contact our technical sales team for a free consultation against your refractory drawing.

Product Features

Features:

  1. Manufactured from high-quality corundum, fused spinel, and fused mullite as main raw materials with low cement castable production process
  2. Engineering-proven high strength, excellent thermal shock resistance, and erosion resistance for LF furnace triangle zone service
  3. Designed to withstand high temperature corrosion, flushing, and abrasion under aggressive ladle furnace operating conditions
  4. Stable quality and long service life performance for LF furnace secondary refining service
  5. Four LFY chemistry grades covering MgO+Al2O3 content 80%-92% for matching different LF furnace capacity and steel grade service

Product Specification

Pre-cast shapes for electrode area of LF are engineered per buyer’s LF furnace electrode triangle zone design. Custom chemistry and geometry available on request.

This product employees corundum, fused spinel, fused mullite as raw materials, and show the features of high strength, excellent thermal shock resistance and erosion resistance, and long-service life.

Brands
Items
CH-LFY80 CH-LFY85 CH-LFY90 CH-LFY92
MgO+Al2O3 (%) ≥ 80 ≥ 85 ≥ 90 ≥ 92
Cr2O3 (%) ≥ 2
Bulk density (g/cm³) ≥ 2.75
(110 °C, 24h)
≥ 2.90
(110 °C, 24h)
≥ 3.05
(110 °C, 24h)
≥ 3.0
(110 °C, 24h)
Cold crushing strength (MPa) ≥ 40
(110 °C, 24h)
≥ 40
(110 °C, 24h)
≥ 40
(110 °C, 24h)
≥ 40
(110 °C, 24h)
≥ 60
(1500 °C, 3h)
≥ 60
(1500 °C, 3h)
≥ 60
(1500 °C, 3h)
≥ 60
(1500 °C, 3h)
Permanent linear change (%) ± 0.5
(1500 °C, 3h)
± 0.5
(1500 °C, 3h)
± 0.5
(1500 °C, 3h)
± 0.5
(1500 °C, 3h)

Note: Five performance parameters specified: MgO+Al2O3 content, Cr2O3 content, Bulk Density, Cold Crushing Strength, and Permanent Linear Change. Four LFY chemistry grades engineered for LF furnace electrode area triangle zone service. For project-specific chemistry and geometry, contact CH Refractories engineering.

Product Applications

Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) is a high-performance refractory product manufactured from high-quality corundum, fused spinel, and fused mullite as main raw materials with low cement castable production process, engineered for LF furnace electrode area triangle zone service. The product family features high strength, excellent thermal shock resistance and erosion resistance, and long service life for LF furnace secondary refining service.

Application Industry: Refractories for the Steel Industry and the broader Metallurgical Industry.

Target Equipment: Ladle Furnace (LF) Electrode Area Triangle Zone of small, medium-size, and large LF furnaces in steelmaking secondary refining operations.

Specific Application Zones: The CH-LFY80 grade (MgO+Al2O3 content minimum 80%) is the standard variant for general LF furnace electrode area triangle zone service. The CH-LFY85 grade (MgO+Al2O3 content minimum 85%) is the higher-demand variant for LF furnace electrode area triangle zone service. The CH-LFY90 grade (MgO+Al2O3 content minimum 90%) is the high-demand variant for LF furnace electrode area triangle zone service. The CH-LFY92 grade (MgO+Al2O3 content minimum 92% and Cr2O3 content minimum 2%) is the highest-demand variant for LF furnace electrode area triangle zone service. All four grades deliver Bulk Density minimum 2.75 to 3.05 g/cm³, Cold Crushing Strength minimum 40 MPa after 110 °C curing and minimum 60 MPa after 1500 °C firing, and Permanent Linear Change ±0.5 percent after 1500 °C firing for 3 hours.

CH Refractories is a Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) manufacturer in China, Henan, Zhengzhou. The complete Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) product family is manufactured in our Xinmi City, Zhengzhou, Henan, China facility to ASTM, GB/T, and ISO refractory standards. Each batch is supported by free consultation, on-site technical support, and a dedicated engineering team serving Refractories for the Steel Industry customers across the global iron and steel value chain.

Product FAQ

A1: Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) is a high-performance refractory product engineered for LF furnace electrode area triangle zone service. The product family is manufactured from high-quality corundum, fused spinel, and fused mullite as main raw materials with low cement castable production process. The product family features high strength, excellent thermal shock resistance and erosion resistance, and long service life for LF furnace secondary refining service.

A2: CH Refractories offers four engineering-proven LFY chemistry grades of Pre-cast Shapes for Electrode Area of Ladle Furnace (LF). The CH-LFY80 grade features MgO+Al2O3 content minimum 80% for general LF furnace electrode area triangle zone service. The CH-LFY85 grade features MgO+Al2O3 content minimum 85% for higher-demand LF furnace electrode area triangle zone service. The CH-LFY90 grade features MgO+Al2O3 content minimum 90% for high-demand LF furnace electrode area triangle zone service. The CH-LFY92 grade features MgO+Al2O3 content minimum 92% and Cr2O3 content minimum 2% for highest-demand LF furnace electrode area triangle zone service.

A3: Pre-cast Shapes for Electrode Area of Ladle Furnace (LF) is tested at 110 °C for 24 hours for Bulk Density, at 110 °C for 24 hours and 1500 °C for 3 hours for Cold Crushing Strength, and at 1500 °C for 3 hours for Permanent Linear Change. The product family achieves Bulk Density minimum 2.75 to 3.05 g/cm³ after 110 °C curing for 24 hours, Cold Crushing Strength minimum 40 MPa after 110 °C curing for 24 hours and minimum 60 MPa after 1500 °C firing for 3 hours, and Permanent Linear Change ±0.5 percent after 1500 °C firing for 3 hours.

A4: Yes. CH Refractories offers custom chemistry, geometry, and grade optimization against the buyer's specific LF furnace electrode area triangle zone design and steel grade production requirements. CH Refractories engineers can adjust MgO+Al2O3 content, Cr2O3 content, raw material formulation, and binder system to meet specific LF furnace capacity and steel grade conditions. Please send the LF furnace drawing, electrode triangle zone design, furnace capacity, and steel grade data to our engineering team in Xinmi City, Zhengzhou, Henan, China for a free consultation, on-site technical support, and a tailored pre-cast shapes for electrode area of Ladle Furnace formulation proposal with optimized grade selection, raw material adjustment, and geometry design for your specific LF furnace service conditions.

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