High-strength wear-resistant refractory plastic
Application Industry: Refractories for Power and Petrochemical Industry
Application Equipment: CFB Boiler Furnace Door Cover and Anti-Wear Lining
Size: Custom high-strength wear-resistant refractory plastic geometry per CFB boiler design (free engineering on request)
Products Overview
Our High-strength wear-resistant refractory plastic is a high-performance refractory plastic product engineered for CFB boiler furnace door cover and anti-wear lining service in power and petrochemical industry. Wear-resistant refractory plastic, which is made of special grade alumina, mullite, corundum, silicon carbide as aggregate and matrix material, mixed by adding binder, additive and plasticizer. The high-strength wear-resistant refractory plastic has high strength, good wear resistance, excellent corrosion resistance and plasticity, long shelf life, and convenient construction and oven. The refractory plastic is applicable to the anti-wear lining of various CFB boilers, and is an ideal material for repairing the furnace, which can shorten the oven time.
The High-strength wear-resistant refractory plastic product family is offered in three engineering-proven KSL chemistry grades. The CH-KSL68 grade features Al2O3 content minimum 68% for general CFB boiler anti-wear lining service, with Refractoriness minimum 1790 °C, Bulk Density minimum 2.5 g/cm3, Modulus of Rupture minimum 10 MPa after 110 °C drying for 24 hours and minimum 12 MPa after 1100 °C firing for 3 hours, Cold Crushing Strength minimum 50 MPa after 110 °C drying for 24 hours and minimum 80 MPa after 1100 °C firing for 3 hours, Normal Wear maximum 10 cm3, Thermal Conductivity 1.5 W/m.k, Thermal Shock Resistance minimum 30 cycles at 900 °C water cooling, Plasticity Index 15-40 percent, and Maximum Service Temperature 1500 °C. The CH-KSL72 grade features Al2O3 content minimum 72% for higher-demand CFB boiler anti-wear lining service, with Bulk Density minimum 2.6 g/cm3, Modulus of Rupture minimum 11-13 MPa depending on curing/firing condition, Cold Crushing Strength minimum 60-90 MPa depending on curing/firing condition, Normal Wear maximum 9 cm3, and Maximum Service Temperature 1550 °C. The CH-KSL75 grade features Al2O3 content minimum 75% for highest-demand CFB boiler anti-wear lining service, with Bulk Density minimum 2.7 g/cm3, Modulus of Rupture minimum 12-18 MPa depending on curing/firing condition, Cold Crushing Strength minimum 65-95 MPa depending on curing/firing condition, Normal Wear maximum 8 cm3, and Maximum Service Temperature 1600 °C.
Sourced from our Xinmi City, Zhengzhou, Henan, China facility, each High-strength wear-resistant refractory plastic grade is engineered to ASTM, GB/T, and ISO refractory standards. For an overview of the broader catalogue, see the Refractories for Power and Petrochemical Industry category, or contact our technical sales team for a free consultation against your refractory drawing.
Product Features
Features:
- Wear-resistant refractory plastic made of special grade alumina, mullite, corundum, and silicon carbide as aggregate and matrix material, mixed by adding binder, additive, and plasticizer
- Engineering-proven high strength, good wear resistance, excellent corrosion resistance and plasticity, long shelf life, and convenient construction and oven for refractory plastic service
- Three KSL chemistry grades covering Al2O3 content 68-75% for matching different power and petrochemical industry service requirements
- Bulk Density minimum 2.5 to 2.7 g/cm3 with Refractoriness minimum 1790 °C for high temperature furnace service
- Maximum Service Temperature 1500 to 1600 °C and Plasticity Index 15-40 percent for CFB boiler anti-wear lining service
Product Specification
High strength wear resistant refractory plastic material
Wear-resistant plastic, which is made of special grade alumina, mullite, corundum, silicon carbide as aggregate and matrix material, mixed by adding binder, additive and plasticizer. The material has high strength, good wear resistance, excellent corrosion resistance and plasticity, long shelf life, and convenient construction and oven. Applicable to the anti-wear lining of various CFB boilers, it is an ideal material for repairing the furnace, which can shorten the oven time.
| Brands / Items | CH-KSL68 | CH-KSL72 | CH-KSL75 | |
|---|---|---|---|---|
| Al2O3 (%) ≥ | 68 | 72 | 75 | |
| Refractoriness (°C) ≥ | 1790 | 1790 | 1790 | |
| Bulk density BD (g/cm³) ≥ | 2.5 | 2.6 | 2.7 | |
| Flexural strength MOR (MPa) ≥ | 110°C × 24h | 10 | 11 | 12 |
| 1100°C × 3h | 12 | 13 | 18 | |
| Compressive strength CCS (MPa) ≥ | 110°C × 24h | 50 | 60 | 65 |
| 1100°C × 3h | 80 | 90 | 95 | |
| Normal wear (cm³) ≤ | 10 | 9 | 8 | |
| Thermal Conductivity TC (W/m.k) | 1.5 | 1.5 | 1.5 | |
| Thermal shock stability TSR (900°C, water cooling) (cycle) ≥ | 30 | 30 | 30 | |
| Plasticity index (%) | 15-40 | 15-40 | 15-40 | |
| Maximum Service temperature (°C) | 1500 | 1550 | 1600 | |
Note: Twelve performance parameters specified per source image for the high-strength wear-resistant refractory plastic product family. Three CH-KSL chemistry grades engineered for CFB boiler and anti-wear lining service. For project-specific chemistry and grade, contact CH Refractories engineering.
Product Applications
High-strength wear-resistant refractory plastic is a high-performance refractory plastic product engineered for CFB boiler furnace door cover and anti-wear lining service in power and petrochemical industry. Wear-resistant refractory plastic, which is made of special grade alumina, mullite, corundum, silicon carbide as aggregate and matrix material, mixed by adding binder, additive and plasticizer. The high-strength wear-resistant refractory plastic has high strength, good wear resistance, excellent corrosion resistance and plasticity, long shelf life, and convenient construction and oven, with stable quality and good engineering performance for power and petrochemical industry service.
Application Industry: Refractories for Power and Petrochemical Industry.
Target Equipment: CFB Boiler Furnace Door Cover and Anti-Wear Lining of small, medium-size, and large power and petrochemical industrial operations.
Specific Application Zones: The CH-KSL68 grade (Al2O3 content minimum 68%) is the standard variant for general CFB boiler anti-wear lining service, with Bulk Density minimum 2.5 g/cm3, Modulus of Rupture minimum 10-12 MPa depending on curing/firing condition, Cold Crushing Strength minimum 50-80 MPa depending on curing/firing condition, Normal Wear maximum 10 cm3, and Maximum Service Temperature 1500 °C. The CH-KSL72 grade (Al2O3 content minimum 72%) is the higher-demand variant for CFB boiler anti-wear lining service, with Bulk Density minimum 2.6 g/cm3, Modulus of Rupture minimum 11-13 MPa depending on curing/firing condition, Cold Crushing Strength minimum 60-90 MPa depending on curing/firing condition, Normal Wear maximum 9 cm3, and Maximum Service Temperature 1550 °C. The CH-KSL75 grade (Al2O3 content minimum 75%) is the highest-demand variant for CFB boiler anti-wear lining service, with Bulk Density minimum 2.7 g/cm3, Modulus of Rupture minimum 12-18 MPa depending on curing/firing condition, Cold Crushing Strength minimum 65-95 MPa depending on curing/firing condition, Normal Wear maximum 8 cm3, and Maximum Service Temperature 1600 °C. All three grades deliver Refractoriness minimum 1790 °C, Thermal Conductivity 1.5 W/m.k, Thermal Shock Resistance minimum 30 cycles at 900 °C water cooling, and Plasticity Index 15-40 percent for power and petrochemical industry service.
CH Refractories is a High-strength wear-resistant refractory plastic manufacturer in China, Henan, Zhengzhou. The complete High-strength wear-resistant refractory plastic product family is manufactured in our Xinmi City, Zhengzhou, Henan, China facility to ASTM, GB/T, and ISO refractory standards. Each batch is supported by free consultation, on-site technical support, and a dedicated engineering team serving Refractories for Power and Petrochemical Industry customers across the global power and petrochemical value chain.
