Ceramic fiber module
Application Industry: Ceramic Fiber Products
Application Equipment: Chemical Industry, Metallurgical Industry, Building Materials Industry, Firing Blocks, and Burning Blocks
Size: Custom ceramic fiber module geometry per high-temperature furnace design (free engineering on request)
Products Overview
Our Ceramic fiber module is a high-performance refractory product engineered for chemical industry, metallurgical industry, building materials industry, firing blocks, and burning blocks service. This product is a new kind of fiber products which include fiber combination blocks, fiber folding blocks, fiber modules, and is developed to simplify and speed up the furnace construction. It is characterized with chemical and thermal stability, low thermal conductivity, low weight, easy installation, wide range adaptability, and good force-erosion resistance. It is made with compressed state, and can increase the volume integrity of the building blocks when used. This product can widely be used as the lining for chemical industry, metallurgical industry, building materials industry, and as the firing blocks, burning blocks, etc.
The Ceramic fiber module product family is offered in five engineering-proven XWK chemistry grades. The CH-XWK40 grade features Aluminum silicate material with Al2O3 content 40-44% and Al2O3+SiO2 content minimum 94% for general high-temperature furnace insulation service, with Fe2O3 content maximum 1.2 percent, Na2O+K2O content maximum 0.5 percent, Service Temperature maximum 1000 °C, Volume Density 150-250 kg/m3, Heating Shrinkage maximum 1.5 percent after 900 °C drying for 24 hours, and General Size 300mm by 300-600mm by 150-350mm. The CH-XWK45 grade features Aluminum silicate material with Al2O3 content 44-46% and Al2O3+SiO2 content minimum 97% for higher-demand high-temperature furnace insulation service, with Fe2O3 content maximum 1.0 percent, Na2O+K2O content maximum 0.5 percent, Service Temperature maximum 1000 °C, Volume Density 150-250 kg/m3, Heating Shrinkage maximum 1.5 percent after 1000 °C drying for 24 hours, and General Size 300mm by 300-600mm by 150-350mm. The CH-XWK48 grade features Aluminum silicate material with Al2O3 content 46-50% and Al2O3+SiO2 content minimum 97% for high-demand high-temperature furnace insulation service, with Fe2O3 content maximum 0.8 percent, Na2O+K2O content maximum 0.2 percent, Service Temperature maximum 1100 °C, Volume Density 150-250 kg/m3, Heating Shrinkage maximum 1.5 percent after 1100 °C drying for 24 hours, and General Size 300mm by 300-600mm by 150-350mm. The CH-XWK50 grade features High alumina material with Al2O3 content 50-60% and Al2O3+SiO2 content minimum 97% for higher-demand high-temperature furnace insulation service, with Fe2O3 content maximum 0.5 percent, Na2O+K2O content maximum 0.2 percent, Service Temperature maximum 1200 °C, Volume Density 150-250 kg/m3, Heating Shrinkage maximum 1.5 percent after 1200 °C drying for 24 hours, and General Size 300mm by 300-600mm by 150-350mm. The CH-XWKZ15 grade features Zirconia contained material with Al2O3 content 30-35% and Al2O3+SiO2+ZrO2 content minimum 97% for highest-demand high-temperature furnace insulation service, with ZrO2 content minimum 15%, Fe2O3 content maximum 0.5 percent, Na2O+K2O content maximum 0.2 percent, Service Temperature maximum 1350 °C, Volume Density 150-250 kg/m3, Heating Shrinkage maximum 1.5 percent after 1300 °C drying for 24 hours, and General Size 300mm by 300-600mm by 150-350mm.
Sourced from our Xinmi City, Zhengzhou, Henan, China facility, each Ceramic fiber module grade is engineered to ASTM, GB/T, and ISO refractory standards. For an overview of the broader catalogue, see the Ceramic Fiber Products category, or contact our technical sales team for a free consultation against your refractory drawing.
Product Features
Features:
- Manufactured by Zhengzhou caihua as a new kind of fiber product including fiber combination blocks, fiber folding blocks, and fiber modules
- Engineering-proven developed to simplify and speed up furnace construction, replacing traditional heavy refractory products with a new type of furnace lining product
- Five XWK chemistry grades covering Al2O3 content 30-60% and Service Temperature 1000 to 1350 °C for matching different high-temperature furnace insulation service requirements
- Al2O3+SiO2 content minimum 94-98% with ZrO2 content minimum 15% in Zirconia contained grade for high temperature industrial furnace insulation service
- Made with compressed state, can increase the volume integrity of the building blocks when used, and can widely be used as the lining for chemical, metallurgical, and building materials industries
Product Specification
Ceramic fiber module
This product is a new kind of fiber products which include fiber combination blocks, fiber folding blocks, fiber modules, and is developed to simplify and speed up the furnace construction. It is characterized with chemical and thermal stability, low thermal conductivity, low weight, easy installation, wide range adaptability, and good force-erosion resistance. It is made with compressed state, and can increase the volume integrity of the building blocks when used.This product can widely be used as the lining for chemical industry, metallurgical industry, building materials industry, and as the firing blocks, burning blocks, etc.
| Brands / Items | CH-XWK40 | CH-XWK45 | CH-XWK48 | CH-XWK50 | CH-XWKZ15 | |
|---|---|---|---|---|---|---|
| Material | Aluminum silicate | High alumina | Zirconia contained | |||
| Al2O3 (%) | 40-44 | 44-46 | 46-50 | 50-60 | 30-35 | |
| Al2O3 + SiO2 (%) | ≥94 | ≥97 | ≥97 | ≥97 | ≥97(+ZrO2) | |
| ZrO2 (%) | – | – | – | – | ≥15 | |
| Fe2O3 (%) | ≤1.2 | ≤1.0 | ≤0.8 | ≤0.5 | ≤0.5 | |
| Na2O+K2O (%) | ≤0.5 | ≤0.5 | ≤0.2 | ≤0.2 | ≤0.2 | |
| Service temperature (°C) | ≤1000 | ≤1000 | ≤1100 | ≤1200 | ≤1350 | |
| Volume density (kg/m³) | 150-250 | 150-250 | 150-250 | 150-250 | 150-250 | |
| Heating shrinkage (%) | ≤1.5 (900°C, 24H) |
≤1.5 (1000°C, 24H) |
≤1.5 (1100°C, 24H) |
≤1.5 (1200°C, 24H) |
≤1.5 (1300°C, 24H) |
|
| General size | 300mm × (300-600)mm × (150-350)mm | |||||
Note: Nine performance parameters specified per source image: Material, Al2O3, Al2O3+SiO2, ZrO2, Fe2O3, Na2O+K2O, Service temperature, Volume density, Heating shrinkage, and General size. Five CH-XWK and CH-XWKZ chemistry grades engineered for chemical, metallurgical, and building materials industry lining and block service. For project-specific chemistry and grade, contact CH Refractories engineering.
Product Applications
Ceramic fiber module is a high-performance refractory product engineered for chemical industry, metallurgical industry, building materials industry, firing blocks, and burning blocks service. This product is a new kind of fiber products which include fiber combination blocks, fiber folding blocks, fiber modules, and is developed to simplify and speed up the furnace construction. It is characterized with chemical and thermal stability, low thermal conductivity, low weight, easy installation, wide range adaptability, and good force-erosion resistance. The ceramic fiber module product family is made with compressed state, and can increase the volume integrity of the building blocks when used, with stable quality and good engineering performance.
Application Industry: Ceramic Fiber Products.
Target Equipment: Chemical Industry, Metallurgical Industry, Building Materials Industry, Firing Blocks, and Burning Blocks of small, medium-size, and large industrial operations across the global ceramic fiber value chain.
Specific Application Zones: The CH-XWK40 grade (Aluminum silicate material with Al2O3 content 40-44%) is the standard variant engineered for general high-temperature furnace insulation service, with Service Temperature maximum 1000 °C, Volume Density 150-250 kg/m3, and Heating Shrinkage maximum 1.5 percent after 900 °C drying for 24 hours. The CH-XWK45 grade (Aluminum silicate material with Al2O3 content 44-46%) is the higher-demand variant engineered for high-temperature furnace insulation service, with Service Temperature maximum 1000 °C, Volume Density 150-250 kg/m3, and Heating Shrinkage maximum 1.5 percent after 1000 °C drying for 24 hours. The CH-XWK48 grade (Aluminum silicate material with Al2O3 content 46-50%) is the high-demand variant engineered for high-temperature furnace insulation service, with Service Temperature maximum 1100 °C, Volume Density 150-250 kg/m3, and Heating Shrinkage maximum 1.5 percent after 1100 °C drying for 24 hours. The CH-XWK50 grade (High alumina material with Al2O3 content 50-60%) is the higher-demand variant engineered for high-temperature furnace insulation service, with Service Temperature maximum 1200 °C, Volume Density 150-250 kg/m3, and Heating Shrinkage maximum 1.5 percent after 1200 °C drying for 24 hours. The CH-XWKZ15 grade (Zirconia contained material with Al2O3 content 30-35% and ZrO2 content minimum 15%) is the premium variant engineered for highest-temperature furnace insulation service, with Service Temperature maximum 1350 °C, Volume Density 150-250 kg/m3, and Heating Shrinkage maximum 1.5 percent after 1300 °C drying for 24 hours. All five grades deliver General Size 300mm by 300-600mm by 150-350mm for chemical, metallurgical, and building materials industry, firing blocks, and burning blocks service, with stable quality and good engineering performance across the global ceramic fiber value chain.
CH Refractories is a Ceramic fiber module manufacturer in China, Henan, Zhengzhou. The complete Ceramic fiber module product family is manufactured in our Xinmi City, Zhengzhou, Henan, China facility to ASTM, GB/T, and ISO refractory standards. Each batch is supported by free consultation, on-site technical support, and a dedicated engineering team serving Ceramic Fiber Products customers across the global ceramic fiber value chain.
